Produce, Manage, Lead.

NOVAE Aerospace Solutions’

core focus is the manufacture and repair of complex aerostructures as well as the provision of innovative manufacturing and maintenance engineering services, global equipment support packages, manufacturing at customer sites, industrial transfers and technical training intended for our main customers.

We have transitioned from manufacturing aircraft to collectively making them fly

Our industrial DNA

NOVAE capitalizes on an industrial heritage spanning more than 80 years in the design and manufacture of complete aircraft.
The Group is continuing to invest and establish strategic partnerships in order to provide customers with excellent operational services and tailored solutions.
NOVAE relies on its international sites (Romania – Morocco – United Arab Emirates) and sites currently being established in Asia, to meet the needs of its customers: cost, proximity and quality of service.

Our expertise

Manufacturing Engineering
  • CFAO
  • GPAO
  • Preparation – Processes
  • Design of tools
Manufacture and repair of complex metal aerostructures
  • Assembly of complex aerostructures
  • Configuration management
  • Sheet metal processing
  • Panel rolling and stretching
  • Machining of mechanical parts
  • Machining of profiles
  • Surface treatment
  • Painting booth
Maintenance engineering & global support package
  • Repair of removed complex structures
  • Reverse engineering
  • Structure repair work on aircraft projects
  • Logistics support analysis
  • GSP
Manufacture at customer site
  • NOVAE is able to deploy its industrial organization at its customers’ production sites to help them meet their complex component and part design and manufacturing needs.
Industrial transfer management
  • Transfer of industrial activities within the Group.
  • Transfer of in-situ production lines (customers) to out-situ production lines (NOVAE).
  • Customer support for inter-site transfer in France or overseas.
Knowledge transfer
  • Tailored theoretical and practical aeronautics training
  • Technical Documentation & Multilingual Communication
  • Language expertise services
Educational engineering / Multimedia/Learning solutions
  • Drafting of training content
  • Digitization of classroom-based materials
  • “Responsive” multi-material, multi-format and multi-platform solutions
  • Innovative products: augmented reality, virtual reality, VR headset prototypes & Serious Games
  • Ability to prepare CBT modules
  • Drafting of VMT (Virtual Maintenance Trainer) procedures
Digital Transformation
  • Audit & digital strategy consulting
  • Development
  • IT support deployment
  • Industry 4.0
For more information, please contact us

Our work

Plancher A320 Plancher A380 Bord d’attaque Cockpit Empennage Panneau de fuselage Arrière corps

EN 9100

Bureau Veritas Certification

ISO 9001

Bureau Veritas Certification

Part 21G

Manufacturing approval certificate

FAR/Part 145

Maintenance approval certificate

CAR 573

Maintenance approval certificate

Qualified special processes: Airbus (QSPL) / Dassault

Our plants

In France and in Romania

Reims

  • 4 and 5-axis machining centers
  • Semi-automatic riveting machine (lynx)
  • Surface treatment line
  • Painting booth
  • Laser Tracker
  • 3D machine
  • Profiling machine

Brasov

  • CRENO MANGE PONT trimmer 1500 x 3600
  • PDG press (rubber press) 2000 x 750
  • Favrin hydraulic press 1200 x 800
  • RG –Promecam L 4500 bending machine
  • CNC ITPS L 1200 bending machine
  • Farnham L 3500 rolling mill
  • Screw press
  • HT Furnace 2660 x 870 x 1050 Max. temp. 600 (annealing, quenching, double tempering)

A unique cooperative approach

NOVAE has implemented a partnership policy in order to offer its customers a unique fuselage panel solution. In collaboration with its two partners ROMAERO (Romania) and MASA (Spain), NOVAE offers a comprehensive and integrated solution via the following technologies: stretching, rolling, chemical machining, 3D mechanical machining.

Benefits include a reduction of costs and environmentally friendly solutions due to the new 3D mechanical machining approach.

Our satisfied customers

Thales Dassault Aviation Safran Airbus Mécachrome Air Liquide
MBDA Stelia DAHER Airbus Helicopters Sabena Technics AMMROC

Business Cases

discover our solutions in action

Fuselage & modifications

A330 program
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Solution

Reims & Romania: Manufacture of the AIRBUS A330 cargo door frame as part of the project to convert commercial A330 aircraft into cargo versions

Cockpit floor

A320 program
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Solution

Reims & Romania: Manufacture of AIRBUS A320 cockpit floors, machined sheet metal support frames and two fuselage side panels (stretching and chemical machining)

Assistance with the manufacture of ARIANE V cryogenic tanks

Ariane program
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Solution: Delegation mode and service center
  • Process support & Manufacturing Engineering
  • Inspection & quality support (NDT, acceptance checks, product & process quality, continuous improvement, etc.)
  • Manufacture (piping, insulation, basic mechanical parts and assembly)
  • Equipment integration
  • Storage & Supply Chain

Knowledge transfer

Safran H.E. Academy Network Affiliation

Training on the range of Safran Helicopter Engines gas turbines, operator customers, Safran Helicopter Engines maintenance technicians

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Solution

Training for three maintenance levels:

  • Line Maintenance
  • Base Maintenance
  • Deep Maintenance

Exclusivity zone:

  • Europe
  • Africa
  • Middle East

Aerostructure components

in situ and ex situ
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Solution

Reims & Romania: Industrialization and manufacture of Falcon F6X fuselage and wing components. Assembly and management of the industrialization and manufacture of all basic parts (including the stretching and chemical machining of large parts). Industrialization and manufacture of various Falcon F7X/8X, F900, F2000 structure components (floor, wing and section components). FAR/Part 145 repair of various aircraft structural parts.

In situ at Dassault Aviation plants: Various RAFALE, F7X/8X, F900, F2000 program structural parts.

Engineering and logistics support

Rafale program, M2000, ATL2, Other programs
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Solution

Setting up of a center of technicians to analyze the technical facts of aircraft during flight, processing and integration of maintenance procedures & integration of database, SNA/Armament/mechanics, aircraft modification and retrofit projects, equipment global support package.

Engine Explorer training material

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Solution

Population: Instructors and maintenance technicians

Objectives: Real-time 3D classroom-based course for the Level I course to view all engine components. Available for different types of engines.

Additional features: exploded views, dynamic section plan, flows, rotation of rotating assemblies, animations, quizzes, etc.

Allows trainees to have a less sketchy and more realistic view of the engine on which they will work.